We aim to set industry standards when it comes to production.
In 2023-24, Matix emerged as the largest producer
of urea from any single unit in India achieving
118% capacity utilisation while producing 1.5 MT.
Our plant, integrating ammonia and urea production, captive power and a secured long-term gas supply agreement with GAIL, is amongst the most operationally-efficient plants in India.
We have steam generators and an effluent treatment plant with all applicable health, safety and environment (HSE) standards.
We also have instrument air and plant air facilities and a gas receiving station.
We have six automatic bagging machines and two automatic rail wagon loaders. We also have five semi-automatic truck loading facilities and a captive railway siding connected to India’s rail network.
Employing KBR’s proven Ammonia Purifier™ process, we achieve cost and energy efficiencies and safety in downstream synthesis, while minimising environmental impact.
Additionally, we deploy robust urea technology that optimises operational efficiency by utilising ammonia to strip CO2 from the urea solution.
The plant is further equipped with a 38000 M3/day water treatment plant and a reservoir for efficient water usage.
We have also invested in an effluent treatment plant which ensures that we meet or exceed all applicable health, safety and environmental standards.
We are the only fertiliser company in India to possess a simulator, which mimics the environment and operating routine of a urea and an ammonia plant.
This enables us to train engineers to a degree of perfection that would not have otherwise been feasible.
We ensure 100% compliance with plastic recycling norms that meet CPCB (Central Pollution Control Board) guidelines.
We also maintain 100% compliance with hazardous waste management norms.
We believe in, and strictly adhere to the timely submission of environmental data related to gas emissions, liquid discharge, and solid waste, as required by various statutory bodies. All e-waste and used oils are recycled.
Our water treatment facility ensures we stick to our commitment towards the three R’s: reduce, reuse and recycle.
Raw water is drawn from the Damodar river and is pumped to the raw water reservoir at the plant. Thereafter, the water undergoes a series of treatments such as chlorination, coagulation, flocculation and settling followed by filtration to make it suitable for industrial usage.
Through additional filtration and chlorination, the treated water becomes suitable for human consumption.
The treated water is further processed in cation and anion resin beds followed by mixed beds to generate demineralised water, suitable for boiler feed.
We also have an efficient rainwater harvesting system that enables us to maintain a green belt spanning 167 acres. This includes reusing rainwater, making it a viable raw water substitute.
We use this to water a green belt of around 0.1 sq/km. Besides that, we also employ treated effluents in a green belt that spans 0.3 sq/km.
We hold the ISO 45001:2018 certificate for safety, the ISO 9001:2015 certificate for quality, the ISO 14000:2015 certificate for the environment and the ISO 50001:2015 certificate for energy management systems.
We employ established processes to ensure the safety of the entire operation.
We run third-level mock drills every quarter, in which external stakeholders are involved.
Our employee induction programme highlights safety norms and rules.
We have initiated an industry-first ‘Contractor Safety Committee,’ in which contractors are encouraged to share safety suggestions and techniques.
A safety committee comprising our senior management meets every month to evaluate safety standards at the plant.
We always have four fire engineers and seven firefighters on duty at the Matix fire station.
All detectors are in the central control room, where another team continuously monitors levels.
Our flare stack system ensures the safe disposal of any harmful gas.
In case of an emergency, three flare stacks incinerate the flue gas present in the plants, to ensure it is not released into the atmosphere.
Regular onsite mock drills are conducted to ensure the preparedness to meet any eventuality. This system helps minimise the probability of any catastrophe.
We are aligned to local government agencies and third-level mock drills are conducted annually.
Our quality control room comprises instrumentation that is amongst the best in the Indian fertiliser industry.
Matix Fertilisers and Chemicals Limited is one of India’s youngest and fastest-growing fertiliser companies holding approximately 20% market share of urea in Eastern India.
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